3M TRAINING RECORD DAVID SWINDELLS  UK068003 TECHNICAL MANAGER

USE OF PUMA LATHE AND FANUC 3TF CONTROL

10/15/1984

DOUG WRIGHT OF MILLS MARKETING

1 WEEK

PROGRAMMING AND USE OF WASINO CNC LATHE

10/23/1984

ALAN WILSON OF TW WARD

5 DAYS

INTRODUCTION TO CNC

12/20/1984

STANNINGTON COLLEGE

20 HOURS

PROGRAMMING AND USE OF TAKISAWA LATHE

3/18/1985

ALAN WILSON T W WARD

6 DAYS

ADVANCED CNC PROGRAMMING

1986

STANNINGTON COLLEDE

70 HOURS

PROGRAMMING IKEGAI LATHE FANUC 6TB

4/23/1987

ALAN WILSON AWA

4 DAYS

INDUCTION COURSE

5/22/1988

NEIL GARNER

1/2 DAY

BASIC BRIDGEPORT COURSE

6/10/1988

BRIDGEPORT - LEICESTER

3 DAYS

USE OF AUTOCAD COMPUTER AIDED DESIGN

11/23/1988

PHIL SHELLEY

3 MONTHS

CERTIFICATE OF TEACHER TRAINING

9/9/1989

ROTHER VALLEY COLLEGE

1 YEAR

FIRE SAFETY TRAINING

12/6/1989

PYROTECH

2 HOURS

ELECTRICITY AT WORK REGULATIONS

1/7/1990

ARTHUR FISH

2 DAYS

GENERAL INDUSTRIAL FIRST AID

6/23/1990

LEICESTER RED CROSS

4 DAYS

RIGGING AND SLINGING USE OF CRANE

7/27/1991

TGB TRAINING

1 DAY

FIRST AID REFRESHER

9/18/1991

JEAN WALKER

2 HOURS

ISO 9000 AWARENESS

9/26/1991

COLLIN ASSOCIATES

1 DAY

USE OF PORTABLE APPLIANCE TESTER

12/10/1991

CITY ELECTRICAL FACTORS

3 HOURS

NOISE AT WORK INFORMATION

1/8/1992

PGRENYER

1/2 DAY

LEADERSHIP AND TEAMWORK DEVELOPMENT

04/12/1992

MARGERISON MCCANN

2 DAYS

SAFETY RESPONSIBILITIES

2/5/1992

P GRENYER

3 HOURS

USE OF NELIPAK SEALING MACHINES

1/11/1993

WINAND DERKS VAN DE VEN

1/ DAY

INTRODUCTION TO ENVIROMENTAL ISSUES

3/4/1993

DRAGON TRAINING

1/2 DAY

FIRST AID TRAINING

3/9/1993

LEICESTER RED CROSS

4 DAYS

CITIZEN PROGRAMMING COURSE

3/15/1993

N.C. ENGINEERING

3 DAYS

PRESENTATION TRAINING

5/231993

BRITISH SAFETY COUNCIL

3 DAYS

CHEMICAL AWARENESS

3/31/1993

P GRENYER

1 HOUR

SAFE & CORRECT USE OF FIRE EXTINGUISHERS

5/6/1993

THORN SECURITY

1 HR

DISPLAY SCREEN EQUIPMENT VDU REGULATIONS

6/16/1993

P GRENYER

1 HOUR

USE OF ELECTRIC STACKER TRUCK

9/8/1993

ROBERT TATE OF CROWN 0734 792700

1 HOUR

PERFORMANCE APPRAISAL & DEVLOPMENT PROCESS

11/15/1993

SUE NUNN JOHN SPINKS

6 HOURS

USE OF MAP 80 LABELING SYSTEM

3/10/1994

MAP 80 JOHN GOODALL

1 DAY

PRODUCT AWARENESS SESSION FOR KNEE

3/24/1994

DAVID HERVE

2 HOURS

PRODUCT AWARENESS TRAINING SHOULDER

3/29/1994

BJORN SOWDEN

2 HOURS

NOVELL 3.1 SYSTEM ADMINISTRATION

4/14/1994

SHL SYSTEMHOUSE

4 DAYS

PRODUCT AWARENESS TRAINING HIP

5/12/1994

DAVID HUMPHREY

2 HOURS

NOVELL 3.1 ADVANCED ADMINISTATION

12/22/1994

SHL SYSTEMHOUSE

2 DAYS

EUROPEAN ORDER MANAGEMENT SYSTEM

1/19/1995

ROB JONES & KIM BARRATT 3M LOUGHBOROUGH

2 HOURS

NETWARE 3.11. TRAINING

6/8/1995

STEVE HUTCHINS OF C.A.T.S.S.

3 DAYS

IMPACT SYSTEM ADMINISTRATION TRAINING

2/6/1996

MC GUFFIE - BRUNTON LTD

2 DAYS

IMPACT ADVANCED REPORT WRITER TRAINING

3/4/1996

MCGUFFIE - BRUNTON

2 DAYS

HOSPITAL VISIT / PRODUCT AWARENESS TRN

3/12/1996

SAM HUNTER - BASSETLAW HOSPITAL

2 HOURS

MICROSOFT ACCESS ADVANCED

10/4/1996

TRAINING SERVICES DIRECT

1 DAY

QUALITY ASSURANCE MANUAL TRAINING

11/28/1996

TOM LACEY

1.5 HRS

LOTUS NOTES TRAINING

2/13/1997

DAVID LONG 3M BRACKNELL

1 DAY

BASIC HEALTH & SAFETY TRAINING

4/28/1997

LES HADFIELD - ROGER WORTH TRAINING LTD

1 DAY

LOTUS NOTES RELEASE 3 TRAINING

6/30/1997

COMPUTER AND TRAINING SERVICES

1 DAY

QUALITY FUNCTIONAL DEPLOYMENT OVERVIEW

8/5/1997

PAUL WAGSTAFF:- 3M BRACKNELL

1 HOUR

REFRESHER FIRE TRAINING

4/15/1998

MICHAEL YORKE - MYDAS FIRE PROTECTION

1 HOUR

MANAGING PROJECTS WORKSHOP

5/22/1998

PAUL WAGSTAFF & BILL JOHNS

1 DAY

INTRODUCTION TO PROCUREMENT GUIDE

7/8/1998

BARRY O'FLAHERTY

1 HOUR

PORTABLE APPLIANCE TESTING TRAINING

11/16/1998

ROBIN ELECTRONICS

1 DAY

GMP OVERVIEW / AWARENESS

3/11/1999

JOHN FINAN

1 HOUR

NT4 SERVER ADMINISTRATION

9/3/1999

KEENAN BUCK

4 DAYS

 

 

 

 

 

COURSE TITLE :- PUMA PROGRAMMING

 

AIMS:- TO INSTRUCT TRAINEE IN TECHNIQUES OF PROGRAMMING

 

METHOD:- INSTRUCTION AND DEMONSTRATION

 

LEARNING AIDS:- PUMA MACHINE AND CONTROL, FANUC 3TF PROGRAMMING MANUAL

 

Trainee was instructed and checked on the following points

 

1.  Safety precautions how to check interlocks and guards

2.  Switch on/off emergency stop

3.  Reference return and jog

4.  Use of handwheel

5.  Find program and goto head of progam

6.  Work shift

7.  Offsets geometry and wear

8.  Edit program

9.  Load and save program to network

10. Change toolholder

11. Change insert

13. Use of chuck change jaws change chuck

14. Load job

15. Run program

16. Use of FAPT

 

 

COURSE TITLE :- WASNIO PROGRAMMING

 

AIMS:- TO INSTRUCT TRAINEE IN TECHNIQUES OF PROGRAMMING

 

METHOD:- INSTRUCTION AND DEMONSTRATION

 

LEARNING AIDS:- WASINO MACHINE AND CONTROL, FANUC 6TB PROGRAMMING MANUAL

 

Trainee was instructed and checked on the following points

 

1.  Safety precautions how to check intertlocks and guards

2.  Switch on/off emergency stop

3.  Reference return and jog

4.  Use of handwheel

5.  Find program and goto head of progam

6.  Work shift

7.  Offsets geometry and wear

8.  Edit program

9.  Load and save program to network

10. Change toolholder

11. Change insert

13. Use of chuck change jaws change chuck

14. Load job

15. Run program

 

 

 

 

INTRODUCTION TO CNC

 

CONTENT

 

What is Computer Numerical Control

Principles of CNC machines

Open loop/closed loop control protocol

Use of digital encoder

Lead screw construction

Programming CNC

Principle of interpolation

Codes used in CNC programming G and M codes

G00 rapid traverse

G01 straight feed

G02/3 circular interpolation

 

M00 Program stop

M01 Program optional stop

M30 end of program

 

Structure of a program -toolchanges  coolant on off cutting speeds

Storage of programs paper tape compurter files  CMOS memory

 

 

 

COURSE TITLE :- TAKISAWA PROGRAMMING

 

AIMS:- TO INSTRUCT TRAINEE IN TECHNIQUES OF PROGRAMMING

 

METHOD:- INSTRUCTION AND DEMONSTRATION

 

LEARNING AIDS:- TAKISAWA MACHINE AND CONTROL, FANUC 6TB PROGRAMMING MANUAL

 

Trainee was instructed and checked on the following points

 

1.  Safety precautions how to check interlocks and guards

2.  Switch on/off emergency stop

3.  Reference return and jog

4.  Use of handwheel

5.  Find program and goto head of progam

6.  Work shift

7.  Offsets geometry and wear

8.  Edit program

9.  Load and save program to network

10. Change toolholder

11. Change insert

13. Use of chuck change jaws change chuck

14. Load job

15. Run program

 

 

COURSE TITLE :- IKEGAI PROGRAMMING

 

AIMS:- TO INSTRUCT TRAINEE IN TECHNIQUES OF PROGRAMMING

 

METHOD:- INSTRUCTION AND DEMONSTRATION

 

LEARNING AIDS:- IKEGAI MACHINE AND CONTROL, FANUC 6TB PROGRAMMING MANUAL

 

Trainee was instructed and checked on the following points

 

1.  Safety precautions how to check interlocks and guards

2.  Switch on/off emergency stop

3.  Reference return and jog

4.  Use of hand wheel

5.  Find program and goto head of program

6.  Work shift

7.  Offsets geometry and wear

8.  Edit program

9.  Load and save program to network

10. Change toolholder

11. Change insert

13. Use of chuck change jaws change chuck

14. Load job

15. Run program

 

 

 

TITLE :- INDUCTION COURSE

AIMS:- To inform new employees of 3M procedures

 

PROCEDURES COVERED:-

 

1.  Fire exit locations

2.  Action in case of fire

3.  Action in case of accident

4.  Location of first aid room and first aiders names

5.  Function of safety committee and members names

6.  Company structure and reporting procedure

7.  Good Manufacturing Practice (GMP)

8.  Route card procedures

9.  Issue and wearing of Personal Protective Equipment

10. Company history and use of products

11. Quality awareness

12. Company rules

13. Computer systems

14. Security and access control

15. Factory Layout

 

 

TITLE:- BASIC DRIDGEPORT TRAINING COURSE .

 

CONTENT - USE OF HEIDENHAIN TNC 150 CONTROL.

 

MACHINE OPERATION

Tool Changing

Manual and M.D.I.Milling

Safety Procedures

 

BASIC PROGRAMMING

Use of all machine functions exept Q-defs

Co-ordinate systems

Absolute & incremental programming

Some canned cycles

Datum setting

Labelling

 

 

 

TITLE:- USE of AUTOCAD version 9

 

Introduction to the principles of Computer Aided Design

 

Datum definitions

Drawing lines, curves, offsets, angled lines, shading dimensioning

Use of layers and colours

Storage of files

Dimensions and point generation for CNC programs

Use of the following commands

Help,login,screen display,logout,use of puck,freehand drawing,co-ordinate

system and drawings,line,circle,objectsnap,ortho,arc,linetypes,colours,

zoom,prototype drawings,setup,layer,point,i.d.,fillet,chamfer,trim,break,

extend,stretch,move,copy,offset,change, pull down menus,

snap,grid,ellipse,polygon,scale,rotate,mirror,wblock,hatch,dimension,

explode.status,measure,divide,area,distance,list,text,style,

linetype scale,donut,solid,trace,isometric,mslide,vslide,script.

Viewports,tablet,polylines and attributes.

 

 

 

Further and Adult Education Teacher's Certificate

contents

028 Exchange information to solve problems and make decisions (MCI Unit 9)
104 Identify individuals' learning aims, needs and styles (A21)
105 Identify individual learning needs (A22)
107 Devise a plan for implementing an organisation's training and development objectives (B12)
108 Design learning programmes to meet learners' requirements (B21)
109 Design training and development sessions (B22)
110 Design, test and modify training and development materials (B31)
111 Design, test and modify information technology (IT) based materials (B32)
112 Prepare and develop resources to support learning (B33)
113 Co-ordinate the provision of learning opportunities with other contributors to the learning programme (C11)
114 Create a climate conducive to learning (C21)
115 Agree learning programmes with learners (C22)
116 Facilitate learning in groups through presentations and activities (C23)
117 Facilitate learning through demonstration and instruction (C24)
118 Facilitate individual learning through coaching (C25)
119 Support and advise individual learners (C26)
120 Facilitate group learning (C27)
121 Monitor and review progress with learners (D11)
122 Assess individuals for non-competence based assessment systems (D21)
123 Design methods to collect evidence of competent performance (D31)
124 Assess candidate performance (revised) (D32)
125 Assess candidate using differing sources of evidence (D33)
126 Internally verify the assessment process (D34)
127 Externally verify the assessment process (D35)
128 Advise and support candidates to identify prior achievement (D36)
131 Evaluate training and development programmes (E21)
132 Improve training and development programmes (E22)
133 Evaluate training and development sessions (E23)
134 Evaluate and develop own practice (E31)
135 Manage relationships with colleagues and customers (E32)
136 Develop training and development methods (E41)
140 Contribute to the planning, monitoring and control of resources (MCI SM2)
141 Recommend, monitor and control the use of resources (MCI 1 Unit 3)
144 Contribute to the provision of personnel (MCI SM3)
145 Contribute to the recruitment and selection of personnel (MCI 1 Unit 4)

 

 

TITLE:- FIRE FIGHTING TRAINING

 

AIMS:- TO INFORM AND TRAIN EMPLOYEE IN THE USE OF FIRE EXTINGUISHERS

 

CONTENT:-

 

WHY AND HOW THINGS BURN

TYPES OF FIRES CLASS ABCD

TYPES OF FIRE EXTINGUISHERS- C02, FOAM, WATER, HALON, POWDER

USE OF DIFFERENT EXTINGUISHERS

PRACTICAL DEMONSTRATION OF EXTINGUISHERS

DANGERS OF SMOKE INHALATION

PROCEDURE DURING FIRE ALARM

TRANSFER OF HEAT BY - CONDUCTION, RADIATION, CONVECTION

 

 

 

TITLE:- FIRST AID

 

SCOPE:- TO TRAIN IN PRACTICAL AND THEORY OF FIRST AID

 

SUBJECTS COVERED

 

ABC OF FIRST AID

ACTION AT AN EMERGENCY

RESUSCITATION

THE PRACTICE OF FIRST AID

DISORDERS OF THE AIRWAY BREATHING

DISORDERS OF THE CIRCULATION

WOUNDS AND BLEEDING

BITES AND STINGS

BURNS AND SCALDS

DISORDERS OF CONSCIOUSNESS

EFFECTS OF HEAT AND COLD

BONE JOINT AND MUSCLE INJURIES

POISONING

FOREIGN BODIES

MISCELLANEOUS CONDITIONS

EMERGENCY CHILDBIRTH

DRESSINGS AND BANDAGES

HANDLING AND TRANSPORT

 

REFERENCE BOOK ISBN 0-86318-978-4

CERTIFICATES AWARDED BY BRITISH RED CROSS

 

 

 

TITLE:RIGGING AND SLINGING

 

AIMS: TO TRAIN THE EMPLOYEE TO OPERATE LIFTING GEAR SAFELY

 

CONTENT

 

Health and safety at work act 1974

Factories act 1961 Part 2 Section 26 Chains Ropes and Lifting Tackle

Duties of a slinger

Authorised Personnel

Estimating Loads

S.W.L.

Types of slings

Safe Working Practices

Signalling

Methods of Slinging

Stacking and Positioning Loads

Wire Rope use, storage and lubrication

Cordage use maintenace storage

 

Theory instruction given and Practical Observed test with award of certificate

and appointment to operate 3M lifting equipment.

 

 

 

TITLE:- ISO 9000 APPRECIATION

 

AIMS:- TO INFORM EMPLOYEE OF THE PURPOSE OF ISO9000 REGISTRATION

 

CONTENT

 

DEFINITION OF QUALITY AND WHY

COSTS OF QUALITY

STAGES OF QUALITY IMPROVEMENT

QA SYSTEMS

INTRODUCTION TO BS5750 ISO9000

CHECKING TEST EQUIPMENT

IDENTIFYING NON CONFORMING ITEMS

CORRECT HANDLING STORAGE PROCEDURES

RECORD KEEPING

AUDIT SYSTEMS

TRAINING

USE OF SPC

CHECKS ON SUPPLIERS

PROVIDING EVIDENCE OF QC

ORGANISATION

DOCUMENTATION

CONTINUAL IMPROVEMENT

 

 

 

TITLE:- USE OF PORTABLE APPLIANCE TESTER

 

Content:

How to:-

Connect tester to mains

Plug tester into any 3 pin socket outlet

set the date of test

Connect tester to portable equipment

Check appliance as either category 1 or 2

Plug it into the tester

Type in Plant number

Select automatic or manual test

Select class 1 or 2

If class 1 select earth fault (above 0.1 Ohm or above 0.25 Ohm) and connect

earth lead to an exposed metal part of the appliance.

Press # key to begin test

The tester will then perform an earth test if the test is successful an

isolation test is performed the machine then asks if a flash test is required.

If a flash test is required connect the flash lead to the tester and place the

flash probe on the appliance. Press "start"

The tester then prompts for a load test the appliance is switched on an the

test started.

The tester then performs a load test followed by a leakage test then a load and

leakage together.

If all tests are successful enter a code for the appliance.

Confirm the test with a "pass safety test" linking date initials and plant

number.

After 50 to 100 tests the data is downloaded to a PC to print out the results 

these are then entered on the Plant records system on network.

 

 

 

NOISE AT WORK

 

Definition of Noise

Construction of the ear, how we hear sound

Damage that loud noise inflicts in the ear - not reversible and cumulative

Action levels defined in Law

85 dB ear protection provided

90 dB protection mandatory

Ear protection plugs, muffs use of

 

 

 

SAFETY RESPONSIBILITIES

AIMS:- TO UNDERSTAND YOUR LEGAL RIGHTS AND RESPONSIBILITIES

       TO ELEVATE SAFETY INTO THE PRESENT CONCIOUSNESS

       TO KNOW WHEN AND WHERE TO GET HELP AND ADVICE

 

CONTENT:-

 H&S legislation history 1802 to 1974

 H&S at work act 1974

 3M safety policy

 Safe system of work

 Training for safety

 Enforcing safe system  of work

 Rights of new Employees

 

Causes of accidents, Immediate causes

                     Basic Causes

Definition of HAZARD and RISK

Iceberg and pyramid statistics

 

Spotting Hazards, safety inspections

 

Chemical Awareness    (see chemical.awr document)

 Routes of entry inhalation

                 ingestion

                 skin absorption

Definitions

 IRRITANT, CORROSIVE, HARMFUL, TOXIC, VERY TOXIC, ACUTE, CHRONIC

 TOXICOLOGY, TOXICITY, HAZARD

 

There are no harmless substances. There are only harmless ways of using

substances. The dose alone makes a poison.

 

Primary irritants, systemic poisons, systemic effects, topical effects

MSDS information

COSHH

 

NOISE definition  (see noiseatw.ork document)

Noise at work regulations 1989

Structure of the ear and how it is damaged

85 to 90dB(A) Employer to provide hearing protection if requested by employee

 

90dB(A) or above the employer must 1. Attempt to reduce the noise as far as is

                                      reasonably practical

                                   2. Provide hearing protection which employee

                                      has a duty to wear

                                   3. Designate the area an EAR PROTECTION ZONE

 

 

 

 

 

 

CHEMICAL AWARENESS

 

AIM:- TO INSTRUCT CANDIDATES IN THE SAFE USE OF HAZARDOUS CHEMICALS

 

CONTENT:-

        LAW Health and Safety at work act 1974

        Control of substances Hazadous to health

        Material safety Data Sheets for all Chemicals used in Passivation

        Use of protective equipment Footwear, armbands, overalls

        eye protection, aprons

       

        Video on effect of toxic materials on the body

        Question and answer session

 

 

 

 

USE OF NELIPAK SEALING MACHINES

 

1.Basic principles of operation

 

The machine consists of two bottom dies and one heated top die.

 

The top die when set is attached to the flat surface of the ram by vacuum.

 

The top die is heated to the operating temperature by electric heating.

 

The two bottom dies are mounted on a rotary table and can be swivelled

under the ram.

 

There are safety cut off perspex screens around the front of the ram which when

moved willprevent the ram from operating.

The red emergency stop buttons will perform the same functions.

 

2.How to switch on and off.

 

The machine operates on 240V AC electricity and 6 bar compressed air.

 

The machine's flex is plugged into the 240V mains sockets at 7' high level.

The air is permanently connected and its pressure is shown by the gauge on the

front of the machine.  It should read 6 bar.

 

The on/off main switch should be turned to on, the heating elements will

then be activated by the red button top left of panel, taking around

10 minutes to heat the die from cold.

 

3.Use of controls

 

The use of the main switch is covered in 2 above.  It is a rotary 2 position

switch and simply switches the electricity of the machine on or off.

 

The 3 emergency stop buttons are large red controls which locks in the IN

position when pressed they may be released from this position by rotating the

button clockwise.

  The buttons cut off all electric power and retract the ram when pressed.

 

To the left of the panel are 3 buttons and 3 white indicator lamps.

The red button on the top left controls the heating elements.

When pressed it activates the heaters which warm the top plate until

the plate is at working temperature.

A red light in the button will shine until the temperature is reached when

the red light goes out and the white light to its right is illuminated.

 

The black button immediately below the red is pressed to put the machine

into cycle; when pressed the white light to its right is illuminated.

 

The bottom button TOOL CHANGE unlocks the top die from the ram for removal.

 

The machine will only activate when all 3 white lights are illuminated.

 

To position the rotary table, rotate it until a slight indentation is

felt and the white light illuminates.

 

The correct position to stand is directly in front of the machine

facing the controls.

 

To operate the ram the TWO black buttons on the pendant must be pressed at

the same time.

 

4. The two sets of bottom dies are positioned on the rotary table 180 apart.

They are located on 2 dowels which fit into the base plate of each die.

At either side of the dies are spring loaded location clips which must be

fully inserted into the sides of the bottom dies.

 

The sealing plate is mounted on an air driven ram and held to this ram by

t slots and t nuts.

 

The top plate positioning and mounting procedure is as follows:

 

1. Rotate the bottom dies 180degrees to clear room for the roller trolley.

 

2. Position the top plate on the roller trolley jig and position in front

   of the ram.

 

3. Ensure the top surface of the top plate is clean and free from obstruction.

 

4. Locate the T nuts in the T slots and slide the plate under the ram until the

   rear microswitch is engaged or the dowel pegs line up.

 

5. Press the toolchange button to clamp the die.

 

6. Check the time and temperature settings are 127DEG and 6 seconds.

 

7. Close the top flap and rear door.

 

8. Return to the front of the machine.

 

 

The machine is now ready for action.

 

 

 

 

Title Introduction to Environmental issues

 

Topics covered

 

Pressures on industry

EC regulations

eco AUDITS

green dot products

Cradle to grave product care

BS 7750

EC targets 90% recycled materials by 2003

 

 

 

 

CITIZEN PROGRAMMING COURSE

 

CONTENT: TRAINING WAS GIVEN ON THE FOLLOWING ASPECTS.

 

Familiarisation with the Machine Control.

Basic Programming.

Use of Cycles.

The Codes used for Simultaneous Machining.

Programming the "C" axes.

 

 

 

Visual Display Unit Regulations

 

Content:-

 

Definition of Workstation, VDU

Posture

Environment

Radiation

Avoiding muscle and eye strain, headaches

Sitting of VDU not in front of window avoiding glare, use of local lighting

Screen should be adjustable for angle and able to be placed 24" from users eyes

and 15 degrees below eye level, also adjustable for brightness and contrast.

No flicker or swim should be evident picture must be sharp.

Cleaning of screen

Keyboard should be separate from screen and have adjustment for angle

 wrists should have support

Arms should be horizontal

Chair

Should support back and legs, be adjustable for height and tilt

Feet should rest on the floor

Sit sure on to the system

Take short breaks

 

 

 

 

USE AND MAINTENANCE OF CROWN STACKER TRUCK

 

CONTENT:

 

Controls

Ignition key, the truck will only operate when the key is inserted and turned

Steering/movement stalk, all controls for movement are situated on this stalk

it will only operate between limits defined by micro switches on the stalk,

generally between horizontal and 10 degrees above. At the end of the stalk is

an emergency stop button which stops all movement and inches the truck forward

preventing pinning against solid objects.

The lift and lower controls are on the top of the stalk, travel control is by

twist grip forward and reverse with 3 speeds the top speed may be disabled by a

switch on the stalk.

Two levers on the body of the machine contol lifting and battery disconnect.

 

Maintenance

After use each day the machine should be recharged by opening the battery

compartment and plugging into any mains socket.

Any faults should be reported immediately to maintenance.

 

Safety

Use of the truck without training from Crown will be subjectto disciplinary

action.

 

All operators have a signed copy of the training record by Crowns

representative and by themselves.

 

 

 

 

PERFORMANCE APPRAISAL AND DEVELOPMENT PROCESS

 

CONTENT:-

 

Purpose & features of PADP

 

Putting PADP into practice

 

Setting job expectations

Training and development expectations and plan

Interim reviews

Employees input

Supervisors input

Input from Supervisors Supervisor

The Appraisal interview

 

 

 

Use of Map 80 Labeling System

 

Content:-

 

Overview of functions

Use of Printer, cleaning, replenishing toner replacing drum

Loading paper

Preparation of a label

Use of databases

Printing barcodes, text, pictures, prompts, sequential numbers

Setting of security functions passwords, approval of labels.

 

 

 

 NC/CNC ADVANCED PART PROGRAMMING.

 

CONTENT - 34 x 2HR SESSIONS WITH EXAM AND CERTIFICATE.

 

1.PART PROGRAMMING PRE-PLANNING.

a)Design consideration

b)Planning consideration

 

2.MANUAL PART PROGRAMMING TECHNIQUES

a)The application of canned cycles and sub-routines

b)The use of variables (parametrics) for machining families of parts

c)Consideration of programming requirements for fourth axes of parts

e)Tool nose radius compensation,Cutter diameter compensation

 

3.COMPUTER AIDED PART PROGRAMMING (CAP)

a)Cap software requirements

b)Comparison with manual methods

c)Cap techniques and auxilaries

 

4.COMPUTER INTERGRATED MANUFACTURE

a)Production system (block diagrammatic consideration of flow etc)

b)The Cad- Cam link

c)Data base system intergration

d)Flexible manufacturing systems (FMS)

e)Robot applications

f)Automated inspection

 

 

 

 

 

 

 

 

 

 

 

PRODUCT AWARENESS TRAINING  KNEE

 

CONTENT:-

 

 Anatomy of the human body Bones, Blood, Nerves, muscles

 

 Joint structure, ligaments cartilage synovial cavity

 

 Reasons for implants, arthritis, trauma, deformity other infections

 

 Development of prosthesis from wood/ivory to titanium/ceramics

 

 Design of implant and instrumentation

 

 Video of actual implant in operating theatre

 

 Hands on practical demonstration with real instruments and plastic bones.   



 

 

PRODUCT AWARENESS- SHOULDER

 

CONTENT :-

 

Anatomy of Shoulder - relationship of bone muscle structure, joint mobility.

 

Disease and disability - the need for shoulder surgery.

 

Shoulder Implants - a brief history of designs.

 

Shoulder Surgery - Implantation of 3M Modular Device (video and/or hands-on

practice).

 

Comparison with competitor devices (on video).

 

Clinical results - assessing the success of the implant.

 

Some controversial issues in Shoulder Surgery - implant design, operating

procedure, to implant or not.

 

 

 

 

NOVELL 3.X SYSTEM ADMIN

SKILLS:
 

COURSE TOPICS:

 

 

 

NOVELL 3.X   ADVANCED SYSTEM ADMIN

SKILLS:
 

COURSE TOPICS:

 

NETWARE 3.11. TRAINING

 

Three days on site training, the first two spent learning the system

the third completed after an interval of a week or two to enable the

delegates to digest the course material.

 

COURSE CONTENT:

Introduction to Netware 3.11.

Netware File-System

Management of Netware File Servers

Netware Administration & Security

The Management of User Accounts

 

On completion of the above this should give the basic knowledge to

configure, optimize, administer and maintain a Netware 3.11. based

network.

 

 

 

 

PRODUCT AWARENESS TRAINING  HIP

 

CONTENTS:

 

Anatomy of Hip - Femur(Head,Neck,Shaft)

                 Acetabulum(Ball & Socket)

                 Cartilage, Cortical Bone, Cancellous Bone.

 

Evaluation of Hip Prosthesis Design - From Austin Moore one piece to Capital

                                      Monoblock two piece Total Hip.

 

History of Bateman/UPFII.

 

Comparison with competition devices.

 

M.T.S. System - Video of types of Stems, Heads, Instruments & a Hip operation.

 

Ultra Pore - Overhead projections of Microscopic slides of bone growth.

             How bone grows.

             Where bone grows.

             When bone grows.

             That bone grows.

 

Workshop - Hands on practical demonstration of a Hip operation using real

           instruments and plastic bones.

 

 

 

 

EUROMS II AWARENESS

 

CONTENT: TRAINING ON THE EUROPEAN ORDER MANAGEMENT SYSTEM.

A brief history, What, Why, When & How.

The development of Euroms II.

Implementation & Integration at Health Care.

Database & Notification demonstration.

Order Management Demonstration.

 

 

 Presentation and Communication skills

 

Content:-

 

Laying the groundwork

Planning the Presentation

The Introduction

Use of optimum room layout

Effective use of Audio Visual aids in presentation

10 golden rules for the preparation of Overhead Projector Transparencys

Presenting the Conclusion

 

Each candidate prepares and presents a subject and post mortem on video

 

 

 

 

 

 

 

IMPACT SYSTEM ADMINISTRATION TRAINING

 

COURSE CONTENT:-

 

 1. IMPACT LOGINS.

 2. IMPACT OPERATORS.

 3. IMPACT MENUS.

 4. SECURITY COPIES.

 5. JOB LOGGING.

 6. EXTENDED FUNCTIONS.

 7. SCREEN TAILORING.

 8. JOBSTREAM / MACROS.

 9. CONFIGURATION PROGRAM.

10. RE-INDEX.

11. STATIONARY LAYOUT.

 

 

IMPACT ADVANCED REPORT WRITER TRAINING.

 

COURSE CONTENT:-

 

1. INTRODUCTION.

2. REPORT CREATION.

3. REPORT MAINTENANCE.

4. REPORT PRINTING.

5. REPORT SELECTION.

6. REPORT LAYOUT.

7. USER DEFINED FIELDS.

8. IMPACT FIELD UPDATING.

9. EXTRACT FILES.

 

 

HOSPITAL VISIT / PRODUCT AWARENESS TRAINING.

 

CONTENT: THIS VISIT / PRODUCT AWARENESS TRAINING IS PART OF THE PULSE PROGRAM.

(PRODUCT USE IN LOCAL SITE EXPERIENCE)

 

BASSETLAW HOSPITAL VISIT PROGRAM.

 

Employee orientation at hospital.

Product use experience training.

Question and answer with surgeon and staff.

Meet patients in 1st phase of rehabilitation.

 

The visitors were shown around the hospital by orthopaedic surgeon Sam Hunter,

they were shown the:

Orthopaedic area.

Operating theatre.(Given demonstration of use of instruments and informed

what the function of the machines in the theatre was).

Orthopaedic wards.

 

 

 

 

  QUALITY ASSURANCE MANUAL TRAINING

 

 CONTENT: TRAINING WAS GIVEN ON THE FOLLOWING ASPECTS.

 

 PRE-TEST & POST TEST

 The Aims:- FDA versus ISO 9001 versus GMP.

 What is a Quality System.

 GMP Training :- Transition of understanding.

 GMP Training Needs Analysis.

 Why have a QA Manual.

 Who is responsible for the QA Manual.

 Who must comply with the requirements of the QA Manual.

 What type of aspects does the QA Manual cover.

 The Quality Document Pyramid.

 Quality Assurance and the Operating System at 3M Hellaby.

 How do we make the QA Manual come to life.

 What are the practical implications of the QA Manual.

 Who is the Management Representative.

 What is management Review.

 Quality Systems requirement.

 What must happen to meet ISO requirements.

 Design Control.

 Document Control.

 Purchasing.

 Product Identification and Tracability.

 Inspection and Testing.

 Handling, Storage, Packing and Delivery

 Quality Records - Quality Audits.

 Process Validation - Statistics.

 

 

 

 

LOTUS NOTES TRAINING

 

COURSE CONTENT:

 

Lotus Notes a first look.

 

Working with documents.

 

The clipboard.

 

Notes & Networks.

 

Security.

 

Using Notes Mail.

 

Using dial-up notes.

 

Creating a notes database.

 

 

 

 BASIC HEALTH & SAFETY TRAINING

 

COURSE CONTENT:

 

A ONE DAY BASIC HEALTH & SAFETY TRAINING COURSE WAS PROVIDED BY ROGER WORTH

TRAINING.

THE COURSE WAS CERTIFICATED BY THE CHARTED INSTITUTE OF ENVIRONMENTAL HEALTH.

 

 1. Health & Safety

 2. Workplace health, Safety & Welfare

 3. Health & Safety Legislation

 4. Risk Assessment

 5. Accident Prevention

 6. Work Equipment

 7. Electricity

 8. Fire Safety

 9. Occupational Health

10. C.O.S.H.H. Regulations

11. Noise

12. Manual Handling and Ergonomics

13. Personal Protective Equipment

14. First Aid

15. Course Re-cap

16. Validation test

 

 

 

NT4SERVER ADMINISTRATION

 

NT SYSTEM ARCHITECTURE

DOMAIN STRUCTURE

NT ADMIN TOOLS

INTERNET SERVER SETUP

GROUP STRUCTURE

DISK RAID SETUP

BOOT SCREEN SETUP

BOOT FILES

 

 

LEADERSHIP & TEAMWORK DEVELOPMENT

 

COURSE CONTENT:

 

A  WEEKEND OUTDOOR PROGRAMME TO ACCELERATE THE LEARNING CYCLE AND WORKING

TOWARDS OWN AGREED LEARNING GOALS.

 

TEAMWORK EXERSISES

COMMUNICATION SKILLS

ASSERTIVENESS

INTERPERSONAL SKILLS

MOTIVATIONAL ISSUES

TEAM AND SELF EVALUATION

SELF CONFIDENCE

PROBLEM SOLVING AND DECISION MAKING

 

 

 

PORTABLE APPLIANCE TESTING

 

CONTENT: A ONE DAY COURSE BASE ON THE IEE CODE OF PRACTICE FOR IN SERVICE

INSPECTION AND TESTING OF ELECTRICAL EQUIPMENT.

 

The law and scope of legislation

Electrical equipment

Electrical construction

In-service inspection

Combined inspection and testing

Test equipment

Documentation and labelling

Training for competence

 

TEST DISCUSSED AND DEMONSTRATED

Earth Bond

Insulation

Flash Testing

Load Test

Earth Leakage Test

 

 

 

 

 INTRODUCTION TO PROCUREMENT GUIDE

 

CONTENT:

IF I WANT TO BUY SOMETHING HOW DO I DO IT.

USING PERSONAL TRAVEL EXPENSES

USING THE COMPANY BARCLAY CARD

PROCEDURES FOR PURCHASE ORDERS

APPROVAL LEVELS

PREFERRED SUPPLIERS

 

 

 

MANAGING PROJECTS WORKSHOP

 

COURSE CONTENT: -A ONE DAY WORKSHOP INVOVING:

 

How are we doing.

Agree the current situation at Hellaby with regard to managing projects.

 

Line Up exercise.

To explore some people issues associated with projects.

 

What are we talking about?

To agree operational definitions regarding projects.

 

The 3C Model.

To develop criteria for success.

 

Leadership Styles

To explore aspects of leading project teams.

 

Benchmarking past projects.

To develop criteria for success.

 

Personal Styles.

More about people issues in project teams.

 

Feedback on Personal Styles.

To explore people issues in project teams.

 

Opportunities for improvement.

To identify priority opportunities for Hellaby.

 

Next Steps.

To agree concrete actions to take.

 

 

 

 QUALITY FUNCTIONAL DEPLOYMENT

 

COURSE CONTENT:

 

Introduction to the principles and goals of QFD

Linking customer needs (what's) to design features (how's).

Prioritising customer needs and calculating ranking of design features.

Comparing design features for conflicts.

Principles of group working.

When it may be useful and when not:- Pros and Cons of QFD.

Awareness of multiple customers and different terminology used by customers.

 

 

 

GMP OVERVIEW / AWARENESS

 

COURSE CONTENT:

 

A VIDEO WAS SHOWN ON INVOLVING:

 

WHAT IS GMP

WHY GMP

GMP AND THE PRODUCTION CYCLE

 

The video was followed by a Presentation on GMP involving:

1.  The Vocabulary.

2.  Why bother with GMP.

3.  The reasons for GMP.

4.  Ten Basic rules of GMP.

5.  Medical Devices - Fitness for Purpose

6.  GMP and the Law.

7.  Manufacturers Licence.

8.  Reasons for Paperwork / documentation.

9.  Reasons for Paperwork.

10. Batch Records.

11. Standard Operating Procedure

12. Rules about making records

13. Identity Labels.

14. Status Labels

15. Label Rules

16. Cleanliness Rules

17. Packaging.

18. Line Clearance Checks/Packing Bays.

19. People and GMP.

20. The Final Word on Quality

 

A BOOKLET ON GMP WAS DISTRIBUTED TO EACH EMPLOYEE WHO ATTENDED.